Composites Materials

Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

Prepreg compression molding supports higher-rate propeller manufacturing
Inside Manufacturing

Prepreg compression molding supports higher-rate propeller manufacturing

To meet increasing UAV market demands, Mejzlik Propellers has added a higher-rate compression molding line to its custom CFRP propeller capabilities.  

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Thermoset Epoxy Prepregs
Custom Quantity Composite Repair Materials

Latest Materials Articles

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Carbon Fibers

Hartzell’s carbon fiber Pathfinder is approved for Aviat Husky

Three-blade composite propeller has received supplemental type certification and can replace existing two-bladed propellers on Husky aircraft models.

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Thermoplastics

Aerospace manufacturing innovations demonstrate the future of aerocomposites

CAMX 2025: Attendees are able to explore several of NIAR ATLAS’ prototype developments in person, highlighting tool-less space manufacturing, AI-enabled inspection and repair and thermoplastic overmolding.

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Carbon Fibers

McLaren Automotive celebrates 1995 win with special edition 750S coupe

Celebratory 750S super car pays homage to McLaren’s 1995 24 Hours of Le Mans win, featuring a host of additional composite component innovations, color choices and other vehicle enhancements.

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Carbon Fibers

Dow to sell 50% ownership in DowAksa carbon fiber JV

Dow agrees to sell half of its interest in DowAksa to its 50/50 joint venture partner Aksa Akrilik Kimya Sanayii A.Ş. in an effort to focus more on core, high-value downstream businesses.

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Thermoplastics

The AMRC announces U.K. open-access TPC tape development

Dedicated research platform, available to businesses and researchers at the AMRC’s Factory of the Future facility, features Cygnet Texkimp’s hybrid line and tape slitter on a pilot scale.

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Carbon Fibers

Rocket Lab continues building access to space with latest launch vehicle missions

Successful execution of multiple customer missions with reusable composite Neutron and Electron rockets as well as new partnerships highlight Rocket Lab’s expertise.

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BARRDAY PREPREG
PRO-SET High-Temperature & Tooling Epoxies
Composites One - distributor
Release agents and process chemical specialties
Composites One - distributor

Latest Materials News And Updates

Glass Fibers

SPE Thermoforming Division highlights construction equipment composite hood innovation

Plastics Unlimited solved challenges with a customer’s directional drill fiberglass hood, enabling a solution that maintains vibrant appearances and performance even under harsh environmental conditions.

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AMSL Aero makes H2 testing milestones for hybrid Vertiia eVTOL

Bankstown and Wellington fuel cell work has helped to verify Vertiia’s powertrain while also feeding electricity into the airport grid, bringing the composites-intensive Australian aircraft closer to flight.  

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Thermoplastics

Xenia presents Xeramic ceramic thermoplastic fillers 

Compounds range, available in the Pure version and the fiber-reinforced Core version, are an addition to Xenia’s product solutions featuring high thermal conductivity and heat dissipation.

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Recycling

EuCIA publishes declaration of the European Circular Composites Alliance

Voluntary initiative intends to set and achieve targets on the use of recovered and recycled composites, develop standards for circular product design and provide a forum for industry voices.

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Sustainability

Tech-Fab Europe publishes LCA study on glass fiber fabrics

The association’s study reveals the benefits of strengthening European supply chain for glass fiber fabrics to help decarbonize in line with EU net-zero targets.

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Automotive

HRC highlights automotive material innovation, scalable manufacturing and sustainable systems

The composites company is meeting the transition to electrification and vehicle lightweighting via hybrid monocoques, use of thermoplastic composites and carbon fiber and recycling.

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Composites One - distributor
Encapsulated Sample Rheometer (ESR)
NewStar Adhseives - The Glue Pros
America's Composite and Advanced Materials Expo
Ready-to-Ship Composites

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Aerospace

CIRA qualifies CMC structures for the reusable Space Rider

Italian team designs, builds and tests multiple large, complex thermal protection system structures made from patented ISiComp C/C-SiC ceramic matrix composites.

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Aerospace

Advancing thermoplastic composite primary structure and morphing wings

The HERWINGT project in Clean Aviation seeks to ready technologies — including at least 16 composite demonstrators — for a hybrid-electric regional aircraft with 50% less fuel burn to be launched by 2035.

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Work In Progress

Oligomer polymer engineering transforms 100% recyclable thermoplastic composite paradigms

MET-OL thermoplastic technology alters high molecular weight polybutylene terephthalate into low-viscosity oligomers, enhancing fiber impregnation and catalytic repolymerization for fully recyclable, high-performance composites.

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Biomaterials

Spanish startup to ramp up production of “recyclable” EV prototype

Liux’s BIG electric vehicle features multiple structural components manufactured via RTM from flax fabric and a thermoset resin said to enable the entire component to be recycled and reused again.

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Space

Post Cure: Composite assemblies orchestrate smaller satellite designs, payload flexibility

CubeSats have become key to space exploration and R&T development, though they are often expensive to build and launch. Funded efforts like the DiskSat program aim at mitigating these challenges.

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Hydrogen Storage

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions

Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.

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Ancamine® 2337M
Large Scale Additive Manufacturing
HEATCON Composite Systems
ColorForm multi-component injection
Carbon Fiber 2025